Garden Light – Updated

NOTE: Some updates are at the end of the article.

Recently I purchased a couple of Solar powered LED garden path lights at the local Dollar Tree store for $1 each. Ever since I read TalkingElectronics.com‘s writeup on converting such garden lights into 5-volt solar power supplies, I have wanted to tinker with one. The one dollar light intrigued me because it was so amazing that one could be sold for that price. The one-dollar LED garden path light reduced the parts count and that is probably a big part of their ability to sell it so cheaply. I reverse engineered the circuit. It matches, quite closely, the example circuit for the Shiningic YX8018 specification sheet. My reverse engineered schematic is shown below: The Shiningic YX8018 specification sheet does not show the internal schematic of the YX8018 integrated circuit. However, the YX8018 contains an approximately 200 KHz gated oscillator that  drives an open drain NMOS switch to ultimately boost the battery’s 1.2 volts to, typically, three volts in order to power a three volt white LED – a sort of a joule thief. A joule thief is a minimalist Armstrong oscillator voltage booster. It would function similarly to the circuits shown by TalkingElectronics.com‘s writeup on the older type of garden lights that use discrete components. The YX8018 only runs the oscillator when it detects that the solar panel is in the dark. When the solar panel is producing power the YX8018 turns off  the oscillator and the battery is charged.

Analog Devices did a nice article on the YX8018 device. They drew The YX8018 internals based upon their analysis, which is shown below. Below the Analog Devices’s YX8018 illustration is one from Pete’s QBASIC website for the QX5252, another similar, if not identical IC. There are others, as well, that appear to be functionally equivalent if not, in some cases,  identical chips. For example, YX8019, JD1803, ANA608, ANA618, YX802, YX803, YX805, YX806, JD228, JD318 and F1-4S597.

yx8018-internals

All manufacturer datasheets refer to the 4-pin package as a TO-94 package, yet the only TO-94 JEDEC package that I can find is for the threaded bolt thyristor. To me, it is a 4-pin SIP package. I have no clue as to why the Chinese refer to this as a TO-94 package.

I  did a Rube Goldberg conversion of one of these lamps into a solar 5-volt power supply, similar to what was described by TalkingElectronics.com‘s writeup. I have had an ultimate plan to use one of these to power an Arduino (really an ATmel ATtiny84 or 85) in a remote installation but I suspect that current limitations may preclude this. I may try a 3.3-Volt converter suspecting that it will yield a little more current but I still doubt that the current will be enough to do anything meaningful. Posted research by Radio-GHE’s website hints that I’ll never get anything more than a few milliamps. My circuit modifications are shown in the schematic below:

Modified Lamp Circuit

Conversion to 5V Power Supply

As you can see from the photo above, my circuit yields 5.1 Volts. I did a load test, of sorts. Using two meters, I measured the voltage while simultaneously measuring the current through a 10k-ohm potentiometer that served as a load. Adjusting the potentiometer I found that the circuit provided .424 ma at 4-volts (yes, 4/10s of a milliamp!). This was rather disappointing – only 0.001696 Watts! The load resistance was 9.4kΩ I am abandoning any thought of using these lights for anything other than their intended purpose – illuminating a single LED. However, these lights are interesting little packages of rather clever engineering. [NOTE: I have learned that dropping the inductor down to around 33uH will provide usable current – in the order of 22-26mA.]

UPDATES:

  • Check out THIS-POST for some interesting information on this chip.
  • Reader “Peter” posted a good comment and referenced a blog named “Tom’s Projects” wherein he describes his successfully modified a similar garden light to power a thermometer with Morse code output on an LED as well as providing the 3.3V supply for its ATtiny25 controller. I assume that Peter and Tom are actually the same person. In any case, he has successfully achieved my objective, at least at the 3.3V level. His series of three posts are excellent and I encourage you to read them. They are Part1, Part2 and Part3.
  • An anonymous commenter to “Tom’s Projects”  references a good Russian article about how to make a YX8018  stabilized power supply. The Google translation version is at THIS-LINK or the original Russian version is HERE.
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21 Responses to Garden Light – Updated

  1. John Harris says:

    I was also involved with LED’s as part of my job at the University of New England. When the first red/green LED appeared there were no drivers for them available, so I made up a circuit to change the current direction and hence the colour on a binary 1/0 input. I tried to patent it but was warned that a search would cost me an arm and a leg, and by the time it was registered all the commercial big boys would have them on the market. This was so, of course.

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  2. mi says:

    nice approach; i think you do understand that using a 5v1 zenner + 200ohm you limit the output curent to about 25mA. also, if you do the math, 5v1 / 10k = 0.0005A = 0.5mA…, exactly what you got.
    by it being just a charge pump, try allready just to get rid of the 100uF cap or go lower to 1uF, and modify your inductor (go up to 1000uH or down to 100uH and see the results. )

    just bought few of them just to get a 9V dumb charger to my multimeter accu. so i’ll be using just the pv cells. if it comes handy this wkend, i may just try to mod the “coil” and add zenner as you did. hopefully, i’ll update the post w/ results. .

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  3. mi says:

    just forgot to “check” the Notify me of follow-up comments via email 😉

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  4. celem says:

    Both of my lamps died and the Dollar Tree no longer sells them. If they get more I’ll try your suggestions.

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  5. Ron says:

    Here’s a thought. The YX8018 only runs ‘after dark’ and switches off the LED during the day to charge the battery. You could get four units, remove the 560uH inductors and LEDs and just connect the four batteries in series (with the other circuitry in place, using only the charger part of the YX8018).

    That should give you 4.8 to 5.0 volts at 600mA hours when fully charged. In theory, about 3 watts of power.

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  6. Your name here says:

    discrete, not ‘descrete’

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  7. OHAJ says:

    replacement YX801 ?

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  8. Igor says:

    If you had tested the piece of PV first, you could save you all the trouble. The PV offers 2.0 v in open circuit and 25 mA max, with direct sunlight, it is reduced to 20 mA with 45 angle of the sun.
    I can hardly see how you can get 5 v from there. By the way, the LED drains 10 mA, and there is not enough time charge the battery, unless installed in the tropics, on summer time. The current drops to 5 mA when cloud covers the sun.

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  9. Scott says:

    From the IC data sheet inductor 82uh = 15ma, 150uh=10ma, it follows 560uh=4.5ma of battery current. Step up to 3.2v => 4.5/2.5= 1.8ma LED current at 3.2v. At best this would be ~1ma at 5v.
    Remedy: replace inductor with 82uh and triple the currents. Consider switcher efficiency…
    No need for the 200ohm going to the zener. No feedback on voltage, Circuit is a Current regulator. If using less than rated current the energy is wasted resulting in poor efficiency.
    Need a better diode, schottky for example, really will make a difference. Turn off time of the diode is key to making a switcher work efficiently.

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  10. Ken Brown says:

    I found some halloween themed lights that have the same basic circuit for $1 at Dollar General. I’m finessing out the solar cell right now.

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  11. Peter says:

    The current spec in the datasheet is the led pulse current, not the average current. The LED is on approx 45% of the cycle, so the avg. current will be 45% of this. I have done the maths & confirmed it with measurements. The current in the 2.5V table is wrong (actually a bit over 10mAav for 150uH (LED across inductor)).
    The LED (or o/p) Iav = (V1 x T1)squared/2LV2(T1 + T2) x 1000 mA
    where V1 is Vcc-Vsat.(~.02Vav during ON time), Ti is the FET ‘ON’ time in uS, T2 is FET ‘OFF’ time in uS, V2 is the avg LED vol.- Vcc during pulse, & L is inductor in uH.
    With such a high o/p vol., the inductor will run out of energy before the FET ‘OFF’ time, so current will less, &, in this case, will be determined by inductor energy, & vol. across inductor (Vout-Vbat)
    Energy in ind. per cycle W = .5L x Isq. I = V1T1/L so W = .5L(V1T1/L)sq = (V1T1)sq/2L
    If I got it right: Iav = (V1T1)sq/2LV2 ,where V2 is Vout + Vdiode – Vcc.
    I explained how to regulate it in Tom’s circuit blogs morse thermometer Pt2. (omit the 200 ohm res.)

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    • celem says:

      Thanks for your comment. In my Garden Light post I have added a reference to your Tom’s circuit blogs morse thermometer project.

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    • Peter says:

      Correction to above: Average o/p current Iav = (V1T1)sq/2LV2Ttot x 1000mA
      , where Ttot is cycle period in uS (1/FMhz) Average freq. of the 3 I tested was ~ 220KHz.
      T1 is about .55Ttot,~2.5uS, & Ttot~4.5455uS L is in uH
      L = (V1T1)sq/2IavV2Ttot x 1000uH
      This is a rough guide at best, as the actual o/p current is highly dependent on battery & load voltages (V1squaired & inversely proportional to V2 (Vload-Vbat)). If the load is a LED connected across the inductor as in the 2.5V cct., V2=Vload so current is more stable.

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  12. acassis says:

    Hi Celem,
    Nice to know someone got it working, at least for 3.3V!
    Changing a little bit of context (to energy harvesting) did you see that:
    http://jeelabs.org/2015/05/13/micro-power-snitch-success/

    He is using a NXP LPC810/24 (similar to LPC11xx that I used to port the NuttX RTOS). This microcontroller could be used with this solar battery project to detect some external of home event and send an alert.

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  13. Antony says:

    Wanting to put a rechargeable battery from:
    3.7V
    1400mA
    9,6wh

    Led: 3.04 – 3.4 V
    How could you take advantage of the driving circuit?

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    • celem says:

      Antony,
      The QX5252F or YX8018 chips typically found in the $1 solar Garden lights are 2-Volt devices and aren’t suitable for a 2.7V Li-ion battery. However, a garden light equipped with a YX8181, YX8182 or YX8182B would work as those chips are specifically designed for 3.7V Li-ion battery use. You’ll have to do your own research on finding a lamp with one of these chips as I haven’t encountered one. However, I suspect that they would be in one of the more expensive, multi-bulb or brighter bulb specialty lamps. Good Luck.

      See:
      https://dzrmo.files.wordpress.com/2017/01/garden-light-asic-list.pdf

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  14. Jose says:

    the YX8182 is used on solar shed light (item 62549) sold by Harbor Freight. Come with 3.2V Ni-Cad

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